Process Advantages
PROCESS

FPC

 

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Drilling

Drill bits: Ø0.1–6.2 mm

Materials processed: FCCL (copper-clad laminate), coverlay, EMI film, PET, and ITO film

Maximum size: 400 × 450 mm

Maximum capacity: 60,000 holes/hr

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Electroplating

Materials processed: FCCL (double-sided copper-clad laminate), three-layer boards

Copper-plated board thickness: 0.4–1.6 mm

Maximum size: 250 × 420 mm

Maximum production capacity: 67.5 panels/hr (estimated based on 250 × 420 mm)

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Exposure

Apply dry film to the copper-clad laminate, then place the circuit pattern photomask together with it and expose it to ultraviolet light. The dry film exposed to ultraviolet light undergoes a polymerization reaction, transferring the circuit pattern onto the dry film!

Processed Materials: FCCL copper-clad laminates and three-layer boards
 

  Exposure side count Alignment accuracy Maximum size Maximum production capacity Minimum line width (L/S)
Manual exposure machine Double-sided 100um 350*450mm 144Panel/hr 75um/75um
Double-Sided Automatic Alignment Parallel-Light Exposure Machine Double-sided 60um 350*450mm 102 Panel/hr 75um/75um
Single-Sided Automatic Alignment Parallel Light Exposure Machine Single-sided 60um 420*250mm 90Panel/hr 75um/75um
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Etching

Processed Materials: FCCL (Copper-Clad Laminate), Three-Layer Boards

Maximum size: 500 × 500 mm

Maximum capacity: 250 panels/hr

Developing: Removing the unpolymerized dry film on the copper-clad substrate that has not been exposed to ultraviolet light

Etching: Removing the copper without dry film on the copper-clad substrate after development to form the circuitry.

Stripping: Remove the dry film on the circuit that has undergone a polymerization reaction due to exposure to ultraviolet light.

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Lamination

Materials processed: Coverlay, EMI film, PI stiffener, FR4 stiffener, and SUS stiffener (FR4 stiffeners, SUS stiffeners, and PI stiffeners of 5 mil or greater are only applicable to H46 vacuum hot press operations).

Maximum Size:
Vacuum laminating machine: 320 × 500 mm
80-ton fast press: 250 × 420 mm
100-ton fast press: 440 × 500 mm

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Routing

Materials processed: Bakelite boards, acrylic, lead-free stone, light guide plates, panels, LENS, spacers, FR4, light-blocking posts, and diffusers

Maximum size: 450 × 420 mm

 

 

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